Message from Doug…

What Gets Measured Gets Improved

Total Quality Management (TQM) is a management approach to long–term success through customer satisfaction.  It involves a set of management practices to help companies increase their quality and productivity.

TQM was very popular in American management circles in the ‘90s.  It was later overshadow by Six Sigma, a newer concept that focuses on reducing defects by minimizing variation in processes.

I believe that the best thing to come out of the TQM approach is the simple principle: “What gets measured gets improved.”

This deceptively straightforward idea contains an incredible amount of wisdom and opportunity.  If you want to improve something, measure the current situation or outcome.

Measuring gives you an accurate assessment of how things currently are, which does not always match how you think they are.  Measuring focuses your time and attention on the subject – something you may not have previously done.  You begin to see patterns and weak links that can be changed or improved.


“Our simple changes saved our company the cost of many non-billable repairs.  We also saved our clients from numerous billable repairs and setbacks to their schedule.  Everyone benefited…”

As you make changes designed to improve the outcome, your measurement tells you if you are on the right track.  Then, once you’ve made improvements and gotten the predictable, positive results that you want, keep measuring.  You’ll have the constant feedback to know if and when your outcome falls off or improves further.

You may ask, “How does this apply to home building?”  Let me tell you how we used this principle in our own company.

In the mid-2000s when we were constructing over 500 foundations per year, we found that we were doing a lot of repairs.  These were situations where we would have to send men out to do something on a foundation that we’d already constructed.

Some of these repairs were billable.  For example, if a builder told us to put a sewer sleeve in the wrong location while constructing the basement, then they would pay us to come back and put another one in.  Some of these repairs were non-billable.  If we put the sewer sleeve in the wrong place, or didn’t put one in at all, then we did the repair and didn’t charge for it.

We began tracking and measuring these repairs and reviewing them monthly.  Two things popped out at us immediately.  The first thing we found was that the amount of repairs performed was actually a very small percentage of our overall work.  It just seemed like a lot of repairs because we were constructing so many foundations.

The second thing we found was that the majority of repairs were the same two or three items – repeated across many foundations.  Most of them involved the sewer sleeves that I’ve already mentioned.

We implemented simple changes to our existing system of collecting and documenting the sewer sleeve locations.  These modifications resulted in a drastic reduction in our repair work.  Our simple changes saved our company the cost of many non-billable repairs.  We also saved our clients from numerous billable repairs and setbacks to their schedule.  Everyone benefited as a result of us measuring the number and type of repairs we performed.
Now, some of you may be saying, “I don’t have time to learn and implement a management technique when I’m just one guy trying to build a house.”  Rest assured, this principle can have big payoffs for anyone.

Are there always too many things to do in your day?  Or, have you ever wondered where the day went?  Begin measuring exactly what you do throughout the day (I use the Eternity Time Log time tracking app on my iPhone).  You’ll quickly see where you spend your time each day.  Then, you can make changes that allow you to spend more time on the important things.

Do your projects keep going over the budget you established?  Start measuring where they are going over.  You may find one or two areas that are always the culprit.  Then, you can begin to make changes to correct and improve those specific areas.

Any sticking point in your company can be improved by measuring it.  By the way, this measurement principle is not just for work.  It can be used for sticking points at home, too.

Take care,

Concrete Homes Magazine

Barry Herbert’s article on waterproofing, is in the May’12 issue of Concrete Homes Magazine.
 

Recent Referrals – Thank You!

We’d been moping around the offices here ever since Tax Day.  Then something happened that cheered us up and put a spring in our step again.  What was it?  We received another referral by one of our clients!  Thank you to the following exceptional people that have recently referred our company:

Pierre Coiron,  Stability Engineering — Engineer  www.stabilityengineering.com

Jeff O'Connell, at Cobalt Contracting — Homebuilder www.cobaltcontracting.com

Gary Unell, Design-Construction by Craftmaster Inc. — Homebuilder  404-252-8560

Technical Bulletin – Drop Down at Retaining Wall


Plan view of the trouble spot between the
 basement wall and the retaining wall.
There is a potential for water leaks and water-related damage to homes that have concrete retaining walls attached to their foundations.



 The problem arises when the retaining wall is constructed at the same height as the foundation wall that it connects to.  When rain water lands on top of the retaining wall, it can travel laterally onto the foundation wall.  Once on top of the foundation wall, it can cascade down the wall into the basement and cause water problems inside the basement.  If the water stays on top of the foundation wall, it can weaken the structure through the eventual rotting of the sill plate and floor trusses.

The simple but effective way to eliminate this is to drop the top of the retaining wall below the foundation wall height.  By lowering the top of the retaining wall 4” to 6” below the top of the basement foundation wall, you create a step in the concrete.  This prevents the water from travelling onto the foundation wall.

Without a drop between the retaining wall and
basement wall, rain water can get into the basement.
This step in the concrete should be right at the exterior framing line, regardless of whether siding, brick or stone is applied to the framing.  The step should still be constructed if the retaining wall gets faced with brick or stone because water will find its way down through the brick to the top of the concrete wall.

This drop down at the retaining wall is one example of the many different issues that can cause structural and water-related problems in house foundations.  The key is to identify these problem areas and make the required changes to your foundation design.  At Herbert Construction Company, we continually review our clients’ plans and suggest beneficial changes before and during the construction process.

A drop between the retaining wall and basement wall
prevents rain water from getting into the basement.
As these changes are incorporated into the way your foundations are designed and built, you will begin to eliminate the problems that cause warranty issues and annoying or expensive call-backs.  You’ll also improve your company’s reputation and increase your client referrals.

Great News!


Congratulations to our friend, Ryan Duffey, who recently started his own residential design firm.  Ryan has spent the last 8 years designing some of the most prominent homes in Atlanta with another firm.  We worked closely with Ryan on a large house project whose foundation became a “Basement of the Year” candidate with the Concrete Foundations Association.  Ryan is very sharp and great to work with.  He is a really nice guy with a bright future.   

We wish him the best in his new venture and we’re sure he’ll be successful.


Ryan Duffey

J. Ryan Duffey Design

Phone: 404-808-7884
Email: ryan@jryanduffey.com




The Man Rules


Finally…the guys' side of the story.

We always hear “The Rules" from the female side.  Now here are the rules from the male side. These are our rules!

·   Men are NOT mind readers.  (FIRST & FOREMOST RULE)

·   Learn to work the toilet seat.  You're a big girl. If it's up, put it down.  We need it up, you need it down.  You don't hear us complaining about you leaving it down.

·   Sunday sports or news:  it's like the full moon or the changing of the tides.  Let it be.

·   Crying is blackmail.

·   Ask for what you want.  Let us be clear on this one:
·      Subtle hints do not work!
·      Strong hints do not work!
·      Obvious hints do not work!
·      Just say it!

·   Yes and No are perfectly acceptable answers to almost every question.

·   Come to us with a problem only if you want help solving it. That's what we do.  Sympathy is what your girlfriends are for.

·   Anything we said 6 months ago is inadmissible in an argument.  In fact, all comments become Null and void after 7 Days.

·   If you think you're fat, you probably are.  Don't ask us.

·   If something we said can be interpreted two ways and one of the ways makes you sad or angry, we meant the other one.

·   You can either ask us to do something OR tell us how you want it done.  Not both.  If you already know best how to do it , just do it yourself.

·   Whenever possible, please say whatever you have to say during commercials...

·   Captain Cook did NOT need directions and neither do we.

·   ALL men see in only 16 colors, like Windows default settings.  Peach, for example, is a fruit, not a color. Pumpkin is also a fruit. We have no idea what mauve is.

·   If it itches, it will be scratched.  We do that.

·   If we ask what is wrong and you say "nothing," We will act like nothing's wrong.  We know you are lying, but it is just not worth the hassle.

·   If you ask a question you don't want an answer to, expect an answer you don't want to hear.

·   When we have to go somewhere, absolutely anything you wear is fine...really.

·   Don't ask us what we're thinking about unless you are prepared to discuss such topics as Football or Cars.

·   You have enough clothes.

·   You have too many shoes.

·   I am in shape. Round IS a shape!

·   Thank you for reading this.  (Yes, I know, I have to sleep on the couch tonight.)


International Redneck Engineering Awards

Category: Overloaded Vehicles

It's time again for our International Redneck Awards! The category is Overloaded Vehicles. Redneck ingenuity is universal - as you can see from these pictures. Choose your favorite example of Redneck Engineering. Then, place your vote by emailing the contestant number to us at: Sales@HerbertConstruction.com





Entry #1





Entry #2








Entry #3





Entry #4









Entry #5